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Step by step – installing a window into lightweight concrete or hollow brick

Installing a frame into lightweight concrete and hollow brick

Step-by-step guide to installing with the Programa Plus frame screw into lightweight concrete and hollow brick. A system that lets you install windows and doors easily and adjust them afterwards.

Programa Plus frame screw – installation into lightweight concrete/hollow brick

Follow the installation guide below to install a frame correctly into lightweight concrete or hollow brick with our Programa Plus frame screw system.

Installation guide

The video shows you how to install a frame easily and correctly into lightweight concrete or hollow brick using our Programa Plus frame screw system. If you prefer a step-by-step guide with text and pictures, read on below.

Before you start:

  • For lightweight concrete and hollow brick, use 140 mm long frame screws.
  • Make sure the frame is installed in accordance with Swedish standard SS 81 81 43, under which the number of fixing points is determined by the depth, width and height of the frame.
  • Space the screws approximately 500 mm apart. If the frame has no pre-drilled 14 mm diameter holes, drill them with a drill bit for frame screws.

Video by the manufacturer ESSVE, without English subtitles.

Step 1 of the guide: arrows show that the window is standing straight in the frame; lightweight concrete blocks around the window

Step 1: Fit the level screws

Start by fitting ESSVE level screws in the bottom edge of the opening. Then stand the frame in the opening and adjust the level screws with the matching adjustment tool so that the bottom edge of the frame is level. Level screws make the work efficient and replace both wedges and packers.

Step 2 of the guide: arrows show that the window needs to be centred with Pumpbag inflatable cushions

Step 2: Secure with Pumpbag inflatable cushions

Temporarily secure the frame with Pumpbag inflatable cushions. Use a spirit level to check that the window is plumb in all directions.

Step 3 of the guide: a centring sleeve being inserted into the pre-drilled hole in the frame

Step 3: Centre

First insert a C10 centring sleeve into the bottommost hole in the frame on the hinge side.

Step 4 of the guide: a concrete drill bit drilling through the pre-drilled hole in the frame into the wall

Step 4: Concrete drill bit

Drill through the hole with a 10 mm diameter concrete drill bit, but without hammer action – hammer action enlarges the hole in lightweight concrete and can break the thin webs in hollow brick (the only exceptions are special drill bits that the brick manufacturer also approves for drilling with hammer action). Make sure you drill at least 120 mm deep into the wall. Then remove the centring sleeve.

Step 5 of the guide: a plug fitted on a Programa Plus frame screw installed in the pre-drilled hole

Step 5: Plug

Fit a lightweight concrete plug onto the Programa Plus frame screw and push it into the drilled hole. Set the installation key in the cordless screwdriver to the installation position. Once the whole plug has been pushed into the wall, start screwing. Drive the screw in far enough that its unthreaded part is visible in the gap between the wall and the frame (marked in green in the picture).

Step 6 of the guide: insert the centring sleeve into the next, top hole in the frame

Step 6: Centre

Continue with the top hole on the same side (the hinge side). Insert the centring sleeve, drill the hole, remove the sleeve, push the frame screw with its plug into the hole and screw it in. Continue on the opposite side. If the frame needs fine adjustment, turn the installation key in the cordless screwdriver to the adjustment position.

Step 7 of the guide: picture of a large window with arrows showing that the frame screws are then fitted in the holes in the middle of the frame

Step 7: What about a larger frame?

When installing door frames or larger window frames: once you have fitted screws in the topmost and bottommost holes, continue with the remaining holes in the middle of the frame.

Step 8 of the guide: a white cover cap and an arrow show where the cover caps are fitted

Step 8: Cover caps

For a discreet look, cover all the holes with cover caps. The cover caps come in several colours.

Step 9 of the guide: a carpenter filling the gap between the frame and the wall with gun foam from a foam gun

Step 9: Insulate the gap

Fill the gap between the wall and the frame with gun foam. We recommend Expand gun foam, with an isocyanate content below 0.1%, which provides good sound damping and thermal insulation. It adheres to most materials, e.g. wood, metal, concrete, stone, foam plastics and extruded polystyrene.

Isocyanates – mandatory training!

Because working with isocyanates carries a risk of allergy, since 24/8/2023 anyone who works industrially or professionally with products containing 0.1% or more diisocyanates by weight, or who supervises such work, must complete training. The obligation arises from Commission Regulation (EU) 2020/1149 (REACH, Annex XVII, entry 74). More about isocyanates and mandatory training

More about isocyanates

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Did you know...

... that the frame screw was invented in the early 1970s by a carpenter from Karlskrona? ESSVE bought the patent, and until 1989 we were the only manufacturer of this product.

The information in this guide is for guidance only. Follow the manufacturer's technical data sheet and the applicable standards; if in doubt, contact us.